Real Carton Flow Inventory with clear easy to understand prices posted daily.
Carton Flow Rack can be used either as free standing units or as part of a system in conjunction with conveyor, static storage, and multi-level mezzanines. A typical pick-module layout is shown here... view entire article
Carton Flow Rack can be used either as free standing units or as part of a system in conjunction with conveyor, static storage, and multi-level mezzanines. A typical pick-module layout is shown here in a cutaway view. This multilevel system consists of two facing rows of carton flow rack with conveyor running down the middle. Pallet Rack is placed behind the carton flow aisle for restocking. The conveyors are used for staging orders, take-away for finished orders, and also to haul away empty cartons.
In an alternate version of this layout, (see figure 1, Layout 1) pallet rack can be placed over the rear of the carton flow rack, offering additional storage directly above the carton flow rack. To support the additional weight, pallet rack posts replace the standard carton flow posts and beams are substituted for sway braces. Pallet storage over the flow storage can also be used to achieve two and three tier storage systems.
Figure 1, Layout 2 shows a combination of pallet rack and carton flow supplying product of varying volume to pickers at a central conveyor aisle. Orders move away from the flow rack and enable pickers to continue order selection.
Figure 1, Layout 3 demonstrates a layout where fast moving items are stored on main picking aisles for easy access and maximum picker productivity. Restocking occurs from the center aisle without interrupting order picking flow.
Pick modules are one of the easiest ways to save on labor costs, reduce errors and simplify your distribution process. SJF has designed hundreds of pick modules for clients large and small nationwide. Email us for more information on pick modules, or call us today to see what a pick module can do for your business. [800-598-5532]
These pick modules are being offered as complete packages. If you have any interest in the component lists or additional photos for any of these, please contact an SJF sales representative via quote request or phone and they will be happy to help you fit one of these systems into your facility. [800-598-5532]
Carton Flow/Spantrack Mezzanine
42' x 120', 2 level, 1" 1x4 bar grate decking
97" clear, 89" clear under lighting
13" deep rollformed c-channel beam members
7" x 3" columns, 111" top of bar grate
(2) Internal stairways, Handrailing on both 42' ends
42" restock racking both sides
Right side restock has (14) 96" bays and (1) 60" bay
Left side restock has (11) 96" bays and (4) 60" bays
Right side floor carton flow has (11) 96" bays and (5) 60" bays
Left side floor carton flow has (11) 96" bays and (4) 60" bays
Right side top Spantrack has (11) 96" b ays and (3) 60" bays
Left side top Spantrack has (11) 96" bays and (3) 60" bays
Module has 24" Accugluide accumulation running down the center of lower level with 24" gravity on either side of accumulation. Upper level conveyor is 24" Hytrol V-belt driven live roller with gravity on either side.
(4) 120' runs of flourescent lighting with 8' fixtures.
Call or Request Quote 800-598-5532 for pricing.
Carton Flow/Spantrack Mezzanine
42' x 120', 2 level, 1" 1x4 bar grate decking
97" clear, 89" clear under lighting
13" deep rollformed c-channel beam members
7" x 3" columns, 111" top of bar grate
(2) Internal stairways, Handrailing on both 42' ends
42" restock racking both sides
Right side restock has (12) 96" bays and (4) 60" bays
Left side restock has (12) 96" bays and (4) 60" bays
Right side floor carton flow has (11) 96" bays and (4) 60" bays
Left side floor carton flow has (11) 96" bays and (4) 60" bays
Right side top Spantrack has (11) 96" bays and (3) 60" bays
Left side top Spantrack has (11) 96" bays and (3) 60" bays
Module has 24" Accugluide accumulation running down the center of lower level with 24" gravity on either side of accumulation.Upper level conveyor is 24" Hytrol V-belt driven live roller with gravity on either side.
(4) 120' runs of flourescent lighting with 8' fixtures.
Call or Request Quote 800-598-5532 for pricing.
One sided carton flow module, rack supported
(2) level, 23'-3.5" x 78'-3"
(restock rack/restock aisle/carton flow/picking aisle)
1" 1x4 bar grate
(1) internal stair
94.5" top of deck
(4) runs 78' long of flourescent lighting with 8' fixtures
215' of sprinkler piping
one side of pick aisle is against the wall, handrail on both ends
Call or Request Quote 800-598-5532 for pricing.
This three level pick module was just recently removed from a publishing facility. They had only used it for one year prior to selling it and it is literally in like-new condition.
The first two levels of this pick module feature a total of 56 qty. - 8' x 134" Span Track Carton Flow Bays for 1344 total pick positions. Each bay consists of 4 shelf levels with 6 tracks per shelf.
The Span Track pieces are 12"W x 113.625"L with rollers on 3" c/c. On the third level of this pick module, there are 275. ea - 18" x 96" static shelves outlining the aisle.
The exterior of the pick module is designed for restock pallets.
Pick Module Specs:
Total Static Shelf Space: 3300 sq. ft.
Overall Pick Module Length: 248'
Overall Pick Module Width: 35' 2"
Carton Flow Pick Locations: 2688
Static Shelves: 275
Please call SJF Sales at 800.598.5532 for additional details, and pricing on this Pick Module.
This two level carton flow module features regular carton flow shelves on the lower level with Span-Track on the upper level with a Litton pick to light system. Interlake uprights, posts and beams form the support structure for this pick module, while a 1.5" B-deck with 3/4" plywood forms the second level floor. There are 14 qty. 122" bays with stairs on each end of the mezzanine.
The upper level consits 23 bays of Span-Track of 42" restock rack configured as follows: 4 shelves/bay, 10 spantrack sections/shelf (9.5" x 119.75") with spacer guides & lock pins, 3" c/c. There are 10 pick to lights per shelf for a total of 23 bays.
The lower level consists of 25 bays of 60" x 194" carton flow shelves. Each bay is 2 shelves wide x 4 shelves high and consists of the following: 10 rollers/shelf, 4 guides/shelf, 7 supports/shelf, 12" deep back shelf, 15' rollers & guides and one carton flow upright in the center of each bay.
Please call SJF Sales at 800.598.5532 for additional details, and pricing on this Pick Module.
Our sales representatives have access to one of the largest used equipment networks in the nation. If you can't find the material you're looking for on our website, click here to request a quote and one of our reps will contact you within 24 hours to help you find the material you need.
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