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Used Pick Modules & Carton Flow Racks

Pick Module Video

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Call Toll-Free: 800-598-5532

This video demonstrates how a box goes through a case erector and then enters a pick module where an employee starts the picking process by labeling the boxes using a stack of pick sheets (orders).

Please Call [800.598.5532] or for pricing and current availability of pick module systems.

Carton Flow/Spantrack Pick Modules

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Call Toll-Free: 800-598-5532

The used carton flow and case flow pick modules shown here are being offered as complete packages. If you have any interest in the component lists or additional photos for any of these pick modules or are interested in carton flow racks, span track or pick module components, please contact an SJF sales representative via quote request or by phone. Our sales staff will be happy to assist you in getting one of these systems into your facility today. Call SJF sales at [800-598-5532]

Pick Module 1 Specs

  • Used Carton Flow/Spantrack Pick Module Mezzanine 42' x 120', 2 level, 1" 1x4 bar grate decking
  • 97" clear, 89" clear under lighting
  • 13" deep rollformed c-channel beam members
  • 7" x 3" columns, 111" top of bar grate
  • (2) Internal stairways, Handrailing on both 42' ends
  • 42" restock racking both sides
  • Right side restock has (14) 96" bays and (1) 60" bay
  • Left side restock has (11) 96" bays and (4) 60" bays
  • Right side floor carton flow has (11) 96" bays and (5) 60" bays
  • Left side floor carton flow has (11) 96" bays and (4) 60" bays
  • Right side top Spantrack has (11) 96" b ays and (3) 60" bays
  • Left side top Spantrack has (11) 96" bays and (3) 60" bays
  • Pick Module has 24" Accugluide accumulation running down the center of lower level with 24" gravity on either side of accumulation.
  • Upper level conveyor is 24" Hytrol V-belt driven live roller with gravity on either side.
  • (4) 120' runs of flourescent lighting with 8' fixtures.

Please call or request a quote for pricing.

Pick Module 2 Specs

  • Carton Flow/Spantrack Mezzanine
  • 42' x 120', 2 level, 1" 1x4 bar grate decking
  • 97" clear, 89" clear under lighting
  • 13" deep rollformed c-channel beam members
  • 7" x 3" columns, 111" top of bar grate
  • (2) Internal stairways, Handrailing on both 42' ends
  • 42" restock racking both sides
  • Right side restock has (12) 96" bays and (4) 60" bays
  • Left side restock has (12) 96" bays and (4) 60" bays
  • Right side floor carton flow has (11) 96" bays and (4) 60" bays
  • Left side floor carton flow has (11) 96" bays and (4) 60" bays
  • Right side top Spantrack has (11) 96" bays and (3) 60" bays
  • Left side top Spantrack has (11) 96" bays and (3) 60" bays
  • Module has 24" Accugluide accumulation running down the center of lower level with 24" gravity on either side of accumulation.
  • Upper level conveyor is 24" Hytrol V-belt driven live roller with gravity on either side.
  • (4) 120' runs of flourescent lighting with 8' fixtures.

Please call or request a quote for pricing.

Pick Module 3 Specs

  • One sided carton flow module, rack supported
  • (2) level, 23'-3.5" x 78'-3"
  • (restock rack/restock aisle/carton flow/picking aisle)
  • 1" 1x4 bar grate
  • (1) internal stair
  • 94.5" top of deck
  • (4) runs 78' long of flourescent lighting with 8' fixtures
  • 215' of sprinkler piping
  • one side of pick aisle is against the wall, handrail on both ends

Pleaas call or request a quote for pricing.

Pick Module Infographic

Pick Modules & Carton Flow Rack Guide

Carton Flow Racks can be used either as free standing units or as part of a carton and/or case flow pick modules system. Pick module systems utilize carton flow racks with roller track or span-track in conjunction with powered & gravity conveyors, static storage, and multi-level mezzanines. A typical carton flow pick-module layout is shown here.. view entire article

Pick Module Guide

Typical Pick Module

Carton Flow Racks can be used either as free standing units or as part of a carton and/or case flow pick modules system. Pick module systems utilize carton flow racks with roller track or span-track in conjunction with powered & gravity conveyors, static storage, and multi-level mezzanines. A typical carton flow pick-module layout is shown here in a cutaway view. This multilevel system consists of two facing rows of carton flow rack with conveyor running down the middle. Pallet Rack is placed behind the carton flow aisle for restocking. The conveyors are used for staging orders, take-away for finished orders, and also to haul away empty cartons.

Common Pick Module Layouts

In an alternate version of this layout, (see figure 1, Layout 1) pallet rack can be placed over the rear of the carton flow rack, offering additional storage directly above the carton flow rack. To support the additional weight, pallet rack posts replace the standard carton flow posts and beams are substituted for sway braces. Pallet storage over the flow storage can also be used to achieve two and three tier storage systems.

Figure 1, Layout 2 shows a combination of pallet rack and carton flow supplying product of varying volume to pickers at a central conveyor aisle. Orders move away from the flow rack and enable pickers to continue order selection.

Figure 1, Layout 3 demonstrates a layout where fast moving items are stored on main picking aisles for easy access and maximum picker productivity. Restocking occurs from the center aisle without interrupting order picking flow.

Pick modules are one of the easiest ways to save on labor costs, reduce errors and simplify your distribution process. SJF has designed hundreds of pick modules for clients large and small nationwide. Call us today to see what a pick module can do for your business. [800-598-5532]

Span Track Pick Modules (Three Level)

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This three level pick module was removed from a publishing facility. They had only used it for one year prior to selling it and it is literally in like-new condition. The first two levels of this pick module feature a total of 56 ea. - 8' x 134" Span Track Carton Flow Bays for 1344 total pick positions. Each bay consists of 4 shelf levels with 6 tracks per shelf. The Span Track pieces are 12"W x 113.625"L with rollers on 3" c/c. On the third level of this pick module, there are 275 ea - 18" x 96" static shelves outlining the aisle. The exterior of the pick module is designed for restock pallets.

Please call SJF Sales at 800.598.5532 for additional details, and pricing on this Pick Module.

Pick Module Specs:

  • Total Static Shelf Space: 3300 sq. ft.
  • Overall Pick Module Length: 248'
  • Overall Pick Module Width: 35' 2"
  • Carton Flow Pick Locations: 2688
  • Static Shelves: 275

Carton Flow Pick Module (Two Level)

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Call Toll-Free: 800-598-5532

This used two level carton flow module features regular carton flow shelves on the lower level with Span-Track on the upper level with a Litton pick to light system. Interlake uprights, posts and beams form the support structure for this pick module, while a 1.5" B-deck with 3/4" plywood forms the second level floor. There are 14 qty. 122" bays with stairs on each end of the mezzanine.

The upper level consists of 23 bays of Span-Track & 42" restock rack configured as follows: 4 shelves/bay, 10 span-track sections per shelf measuring (9.5"W x 119.75"long ) with spacer guides & lock pins, 3" center to center. There are 10 pick to lights per shelf for a total of 23 bays.

The lower level consists of 25 bays of 60" x 194" carton flow shelves. Each bay is 2 shelves wide x 4 shelves high and consists of the following: 10 rollers/shelf, 4 guides/shelf, 7 supports/shelf, 12" deep back shelf, 15' rollers & guides and one carton flow upright in the center of each bay.

Please call SJF Sales at 800.598.5532 for additional details, and pricing on this Pick Module.

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