Carton Flow

In an alternate version of this layout, (see figure 1, Layout 1) pallet rack can be placed over the rear of the carton flow rack, offering additional storage directly above the carton flow rack. To support the additional weight, pallet rack posts replace the standard carton flow posts and beams are substituted for sway braces. Pallet storage over the flow storage can also be used to achieve two and three tier storage systems.

Figure 1, Layout 2 shows a combination of pallet rack and carton flow supplying product of varying volume to pickers at a central conveyor aisle. Orders move away from the flow rack and enable pickers to continue order selection.

Figure 1, Layout 3 demonstrates a layout where fast moving items are stored on main picking aisles for easy access and maximum picker productivity. Restocking occurs from the center aisle without interrupting order picking flow.

Pick modules are one of the easiest ways to save on labor costs, reduce errors and simplify your distribution process. SJF has designed hundreds of pick modules for clients large and small nationwide. Call us today to see what a pick module can do for your business at (320) 485-4974 (direct sales line) or (800) 598-5532 or Email Us.