Carton & Case Flow Racks and Pick Modules

Common Pick Module Layouts

In an alternate version of this layout, (see figure 1, Layout 1) pallet rack can be placed over the rear of the carton flow rack, offering additional storage directly above the carton flow rack. To support the additional weight, pallet rack posts replace the standard carton flow posts and beams are substituted for sway braces. Pallet storage over the flow storage can also be used to achieve two and three tier storage systems.

Figure 1, Layout 2 shows a combination of pallet rack and carton flow supplying product of varying volume to pickers at a central conveyor aisle. Orders move away from the flow rack and enable pickers to continue order selection.

Figure 1, Layout 3 demonstrates a layout where fast moving items are stored on main picking aisles for easy access and maximum picker productivity. Restocking occurs from the center aisle without interrupting order picking flow.

Pick modules are one of the easiest ways to save on labor costs, reduce errors and simplify your distribution process. SJF has designed hundreds of pick modules for clients large and small nationwide. Call us today to see what a pick module can do for your business at (320) 485-4974 (direct sales line) or (800) 598-5532 or Email Us.

Pick Module System CLICK TO CHAT GET A QUOTE

End View of Lower Pick Module
Feed Side of Carton Flow 12 inches wide x 84-87 inches long   Timing scan station with weight scale pick confirmation   Second Level Carton Flow Rack   Decline conveyor from level 2 to level 1 - 24 inches wide   Reject Line - Under Conveyor Push Divert   24 inch Wide Accumulation - Pack Out Line

This is a two level pick module that was originally designed and installed by SJF. This system can be sold as a whole or broken up into whatever components you need for your customized system. The system can also be modified to fit in your facility.

Specifications

  • Two level span track pick module with capability of adding third level
  • 196' x 46' x 25' overall dimensions
  • 15 bays left, 16 bays right
  • Four shelf levels per bay by two levels
  • 12"W span tracks per shelf level. (87.5" x 12" x 3" OC with 18" tilt pan on front)
  • 44" x 25' restock uprights with 8' bays
  • 4' restock aisle
  • One staircase at each end & one in the middle
  • 24" conveyor down middle with 24" pitched gravity conveyor wings
  • Quality control weight check with reject sorter
  • 154' conveyor line running to five pack stations with tapers
  • Pack stations include four 3M Tapers and one Little David Taper
  • Accumulation conveyor line to print and apply & shipping
  • Dual print and apply with ship label applicators and scan verification
  • Includes many components for installing the third level
  • Complete System: $175,000.00
  • This price is for the entire system, disassembled and loaded on your truck(s).

Please call (320) 485-4974 (direct sales line) or (800) 598-5532 (toll-free) or Email Us for pricing, availability and lead times. If you don't see what you're looking for, our sales specialists can often find it.

Pricing & availability subject to change without notice.

Carton Flow/Span-track Pick Modules CLICK TO CHAT GET A QUOTE

Pick Module - Center Aisle
Decline from Upper Level   Carton Flow Pick Faces   Carton Flow Rear   Rear of Decline   Accumulation and Gravity Conveyor

These used carton flow and case flow pick modules are being offered as complete packages. If you are interested in the component lists or additional photos for any of these pick modules, or are interested in carton flow racks, span track or pick module components, please contact an SJF sales representative via quote request or by phone. Our sales staff will be happy to assist you in getting one of these systems into your facility today. Call SJF sales at (320) 485-4974 (direct sales line) or (800) 598-5532.

Pick Module 1 Specs

  • Used carton flow/span-track pick module mezzanine 42' x 120', two level, 1" 1x4 bar grate decking
  • 97" clear, 89" clear under lighting
  • 13" deep roll-formed c-channel beam members
  • 7" x 3" columns, 111" top of bar grate
  • Two Internal stairways, Hand railings on both 42' ends
  • 42" restock racking both sides
  • Right side restock has fourteen 96" bays and one 60" bay
  • Left side restock has eleven 96" bays and four 60" bays
  • Right side floor carton flow has eleven 96" bays and five 60" bays
  • Left side floor carton flow has eleven 96" bays and four 60" bays
  • Right side top Span-track has eleven 96" bays and three 60" bays
  • Left side top Span-track has eleven 96" bays and three 60" bays
  • Pick module has 24" Accugluide accumulation running down the center of lower level with 24" gravity on either side of accumulation
  • Upper level conveyor is 24" Hytrol V-belt driven live roller with gravity on either side
  • Four 120' runs of fluorescent lighting with 8' fixtures

Pick Module - Second Level
Pick Module - Looking Down Bottom Center Aisle   Decline from Upper Level   Rear of Carton Flow on Upper Level   Conveyor Line on Upper Level   Carton Flow Rack

Pick Module 2 Specs

  • Carton flow/span-track mezzanine
  • 42' x 120', two level, 1" 1x4 bar grate decking
  • 97" clear, 89" clear under lighting
  • 13" deep roll-formed c-channel beam members
  • 7" x 3" columns, 111" top of bar grate
  • Two internal stairways,hand railings on both 42' ends
  • 42" restock racking both sides
  • Right side restock has twelve 96" bays and four 60" bays
  • Left side restock has twelve 96" bays and four 60" bays
  • Right side floor carton flow has eleven 96" bays and four 60" bays
  • Left side floor carton flow has eleven 96" bays and four 60" bays
  • Right side top Span-track has eleven 96" bays and three 60" bays
  • Left side top Span-track has eleven 96" bays and three 60" bays
  • Module has 24" Accugluide accumulation running down the center of lower level with 24" gravity on either side of accumulation
  • Upper level conveyor is 24" Hytrol V-belt driven live roller with gravity on either side
  • Four 120' runs of fluorescent lighting with 8' fixtures

Pick Module 3 Specs

  • One sided carton flow module, rack supported
  • Two level, 23'-3.5" x 78'-3"
  • Restock rack/restock aisle/carton flow/picking aisle
  • 1" 1x4 bar grate
  • One internal stair
  • 94.5" top of deck
  • Four runs 78' long of fluorescent lighting with 8' fixtures
  • 215' of sprinkler piping
  • One side of pick aisle is against the wall, handrail on both ends

Please call (320) 485-4974 (direct sales line), (800) 598-5532 (toll-free) or Email Us for pricing, availability and lead times. If you don't see what you're looking for, our sales specialists can often find it.

Pricing & availability subject to change without notice.

Span Track Pick Modules (Three Level) CLICK TO CHAT GET A QUOTE

Center Aisle
Pick Module - Looking Down Bottom Center Aisle   Third Level

This three level pick module was removed from a publishing facility. They had only used it for one year prior to selling it and it is literally in like-new condition.

The first two levels of this pick module feature a total of 56 - 8' x 134" span track carton flow bays for 1,344 total pick positions. Each bay consists of four shelf levels with six tracks per shelf. The span track pieces are 12"W x 113.625"L with rollers on 3" center to center. On the third level of this pick module, there are 275 18" x 96" static shelves outlining the aisle. The exterior of the pick module is designed for restock pallets.

Pick Module Specs:

  • Total static shelf space: 3,300 square feet
  • Overall pick module length: 248'
  • Overall pick module width: 35'-2"
  • Carton flow pick locations: 2,688
  • Static shelves: 275

Please call (320) 485-4974 (direct sales line), (800) 598-5532 (toll-free) or Email Us for pricing, availability and lead times. If you don't see what you're looking for, our sales specialists can often find it.

Pricing & availability subject to change without notice.