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How to Guide to Strapping Equipment

Strapping Equipment Guide CLICK TO CHAT GET A QUOTE

Strapping Equipment

Why use strapping at all?

Strapping is used to secure bundles of product typically for shipping and storage. Strapping your inventory not only extends the life of the product by keeping it safe and protected during shipping or storage, but will also free up space by keeping like materials together in neat bundles for easy location and retrieval. Strapping together bundles of material is also a safety precaution when the materials are stored in racks. If you don't bundle your material, there is a chance that one or more pieces could fall from height and injure somebody.

How do I know what I need?

You can use the general guidelines below to assist you in choosing the right strapping for your application. Please note, these are only general recommendations - for additional assistance, please contact an SJF representative at (320) 485-4974 (direct sales line) or (800) 598-5532.

Rule of Thumb:

(Weight of Pallet x 1.5) / Number of Straps = Tensile Requirement of Strapping


Maximum pallet weight: 1,100 lbs. 3 straps applied
(1100 X 1.5) / 3 = minimum 550 lbs. tensile strength required

Note: The higher the pallet height and/or the heavier the pallet weight, the more important the need becomes for either a higher tensile strapping or more straps.

Steel Strapping
Steel Strapping

Steel Strapping

Steel Strapping is available online from SJF and comes in two tensile strengths: Regular Duty and High Tensile. Each has its own specific uses.

Regular Duty (RD): A low carbon steel strapping produced for low to medium duty applications, such as package reinforcement, unitizing, bundling palletizing and box closure.

High Tensile (HT): A high carbon steel strapping that is heat treated to produce a product which combines high strength and elongation (stretch) for shock resistance. Typical applications are unitizing compressed fiber bales, securing heavy steel coils and open top railcar and trailer loading. High Tensile strapping provides more footage per coil than heavy duty sizes of comparable break strength.

Polyester strapping
Polyester strapping

Polyester Strapping

Polyester strapping is the strongest plastic strapping material of the two (polyester vs. polypropylene). The highest initial tension can be applied and retained over a longer period of time compared to other plastic strapping materials. Polyester is also available in machine grade and is very easy to recycle.

Polypropylene Strapping
Polypropylene Strapping

Polypropylene Strapping

Polypropylene strapping is the most economical type of plastic strap and is adequate in many applications. It has a break strength up to 2,000 lbs. and comes in many different colors. This is used in many different forms of package reinforcement and often in conjunction with cardboard boxes.

Strapping Kits

For your convenience, we have put together some of our more popular strapping products into three easy-to-understand strapping kits. These kits come with everything you need to get started with your strapping operations right out of the box.

What is the difference between a steel, polyester and polypropylene strapping kit?

The differences lie in price, how much they can hold and how long they can hold the strapped product. Also, the steel has a separate cutter, whereas both the polys have the cutter built into the tensioner. Operationally they are all very similar. For help determining what strapping you need, see our helpful guidelines.

How do I know which is the best kit for me?

Things to take into consideration when trying to determine what type of strapping you need are

  • Type of product being strapped
  • Weight of that product
  • How much the product will be moved around while strapped
  • How long the product will remain in strapping.

What Is Included In Each Strapping Kit?

Steel Strapping Kit
Steel Strapping Kit

Steel Strapping Kit

  • One roll of steel strapping
  • Box of 1,000 seals
  • Premium strapping cart
  • Economy sealer tool
  • Economy tensioner tool
  • Steel strapping cutter

Polyester Strapping Kit
Polyester Strapping Kit

Polyester Strapping Kit

  • One roll of polyester strapping
  • Box of 1,000 serrated seals (1/2" or 5/8")
  • Premium strapping cart
  • Industrial sealer
  • Industrial tensioner
  • Built in cutter - No additional cutter needed

Polypropylene Strapping Kit
Polypropylene Strapping Kit

Polypropylene Strapping Kit

  • One roll of polypropylene strapping
  • Box of 1,000 seals
  • Premium strapping cart
  • Economy sealer tool
  • Economy tensioner tool
  • Built in cutter - No additional cutter needed

When I re-order - What do I need to replace?

Unless something has broken, the only thing you will order again is the strapping and the seals.

Comparing Strapping Performance & Characteristics

Each strapping has its strengths and weaknesses. The table below outlines a size for size* comparison of strapping properties ranked in order from lowest (1) to highest (4), e.g. column one indicates steel strap as having the highest cost, polypropylene as having the lowest.

*Comparisons are based on equal cross sectional areas.

Cost Break
Elongation Tension
Creep Impact
Steel 4 4 1 1 1 1 3 2 1
Polyester 2 3 2 2 2 4 1 4 4
Nylon 3 2 4 3 3 2 4 3 2
Polypropylene 1 1 3 4 4 3 2 1 3

Break Strength Charts

Size Break Strength Length
Steel Strapping:
1/2" x .020 Regular duty 1,180 lbs. 2,942' per roll
1/2" x .023 Regular duty 1,250 lbs. 2,558' per roll
5/8" x .020 Regular duty 1,470 lbs. 2,046' per roll
5/8" x .023 Regular duty 1,690 lbs. 2,046' per roll
3/4” X .020 Regular duty 1,770 lbs. 1,961' per roll
3/4" x .023 Regular duty 2,030 lbs. 1,705' per roll
1/2" x .020 High tensile 1,485 lbs. 2,492' per roll
3/4" x .029 High tensile 3,305 lbs. 1,300' per roll
Polyester Strapping Strapping:
1/2" x .020 600 lbs. 7,200' per roll
1/2" x .028 750 lbs. 6,500' per roll
5/8" x .028 950 lbs. 5,100' per roll
5/8" x .035 1,400 lbs. 3,940' per roll
Polypropylene Strapping:
1/2" x .026 500 lbs. 7,200' per roll
1/2" x .031 600 lbs. 7,200' per roll

Helpful Guidelines To Help With Your Selection:

When to use steel strapping:

  • Extreme pallet weights – 4,000 lbs. or more
  • Sharp edges (safety)
  • Non-compressible loads, such as anything steel or metal
  • The strap is the package (security)

When to use polyester strapping:

  • Up to 3,000 lbs. pallet weights
  • Non-compressible or moderate settling loads
  • When polypropylene fails to do the job, such as loads shifting, straps breaking, etc.

When to use polypropylene strapping:

  • Up to 2,000 lbs. pallet weights
  • Moderate settling loads
  • Lightweight bundling
  • All forms of package reinforcement
  • Most palletizing of corrugated boxes

What is the most economical strapping solution available?

Polypropylene is the most economical type of plastic strap and is adequate in many applications with a weight threshold of 2,000 lbs. or less.

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